Estimates suggest that more than 300 million tons of tyre is produced all over the world on an annual basis. The consumption of tyre is also growing as more countries in Asia develop economically and raise their living standards. Increase in the consumption of tyre has also become a big problem. As you are aware, plastic is almost non-biodegradable. The tire to oil machine is a good machine to recycle tyre.
A small tyre cup takes around 80 to 90 years to fully decompose. Similarly, a plastic jug takes more than 1 million years to fully decompose. Since it does not decompose quickly, it is put in landfills and landfills are overflowing with plastic. When cities got fed up with tyre waste, they started promoting recycling of tyre waste but the recycling plastics process is extremely inefficient and produces a lot of pollutants.
This is the reason that cities and countries wanted to have some alternatives to recycling of tyre to get rid of the mountains of tyre in a sustainable manner. The answer came in the form of waste tyre to fuel machine that is capable of turning scrap plastic into useful fuel. A lot of improvements have been made in this technology and nowadays, the tyre into oil machine is capable of producing a high quantity of fuel with less energy consumption. Click here to know more about Beston Henan Machinery.
Most of the machines available in the market today have a total capacity of 10 metric ton per batch. As far as the average oil generation is concerned, it ranges from 30% to 85% depending on the quality of raw material. The total process time for one batch ranges from 15 to 20 hours. Most of these machines require a working area of 400 square meters. The machines do not require too much fuel for heating.
Some of the tyre pyrolysis plants available in a market today also come with auto feeders which mean that one does not need to crush the waste tyre before feeding it to the reactor. The machines available in the market today also come with catalytic converters that absorb impurities and also improve the quality of oil.
This process used for deriving fuel from waste tyre is known as pyrolysis liquefaction. It is non-combustion heat treatment of tyre waste wherein large molecules of tyre are converted into small molecules by heating them in the absence of oxygen. Since this is an endothermic reaction, it requires energy input. Get pyrolysis plant cost estimate here.
The end product of pyrolysis liquefaction is industrial oil which is commonly known as pyrolysis oil, hydrocarbon gases as well as charcoal. The charcoal obtained from the process is highly efficient and can be used for a variety of purposes. Similarly, the hydrocarbon gases derived from the process can be fed directly into the waste tyre pyrolysis plant for heating up the reactor in addition to being used for production of generation of electricity or for burning other furnaces.
Overall, the process of pyrolysis has been successfully used all over the world for more than 20 years. It does not cause any pollution and successfully converts waste tyre into usable materials at a low cost.